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SCHMIDT® Press Control 3000
The press control unit SCHMIDT® Press Control 3000 is a compact
control unit that combines the PLC functionality and the integrated
process monitoring technology.
Features:
- Integrated force/stroke monitoring 1)
- Built-in PLC for individual process design
- Quality evaluation based on window and stroke tolerances, and
thus provide detection of “failed” parts
- User-friendly, intuitive menu guidance
- Quick data transfer via USB
- Immune to EMC
This results in economic production due to increased efficiency
and cost reduction by avoiding rejected parts.
Avoid verifying costs because of continuous and real time process
monitoring.
SCHMIDT® Press Control 3000 consists
of a robust industry housing with touch screen display. Buttons
for Emergency stop and ON/OFF switches are provided. The control
unit is operated via function and cursor keys and a number pad.
The following functions can be selected directly on the user interface:
Data set management
Management of up to 20 data sets (loading, storing, renaming).
System configuration
Storage of control-specific or press-specific parameters and administration
of access rights.
Graphic mode
1)
Allows the visualization of the process. QA monitors (8 window /
4 stroke tolerances) can be defined freely, either graphically via
the touch screen or numerically for each data set. Single curve
areas can be displayed with high resolution using the zoom function.
Switching between force/stroke [F/s], force/time [F/t]
and stroke/time [s/t] is possible for process optimization.
Data input
Entry of the working modes (force/stroke/set-up mode) and the process
variables.
Data output
Status information for the user as text output: e. g. Pass/Fail,
max. stroke/force reached as well as number of pieces and error
acknowledgement.
The SCHMIDT® Press Control 3000 is designed as a stand alone
solution. Extended functions are provided with the software programs
SCHMIDT® ControlTool and SCHMIDT® SPC.
| Technical data |
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| Process monitoring |
8 force/stroke windows,
4 stroke tolerances |
| Scanning rate |
2000 Hz |
| Graphical resolution |
240 x 128 pixel |
| Display |
Force/stroke, force/time, stroke/time |
| Operation |
Touch panel, On/Off, Emergency stop |
| Interface |
USB, CAN |
| Flow chart |
Fully functional PLC with 8 inputs and 4 outputs |
| Data sets |
20 |
| EMC |
Acc. to requirements of EMC law (EN50081, EN50082) |
| Main supply |
100-230 V |
| Supply voltage |
24 V DC |
| System backup |
Buffer battery |
| Ambient temperature |
0-40 °C |
| Weight |
7.5 kg / 6.5 lbs. |
| Dimensions (W x H x D) |
283 mm x 312 mm x 71 mm |
Protection class |
IP 54 |
1) The graphic mode is deactivated for systems without force/stroke
monitoring
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