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SCHMIDT® Press Control 4000
SCHMIDT® Press Control 4000 is a control unit for
the operation of compact, standardized single workstations as well
as complex, highly flexible assembly automation systems. The capability
of the SCHMIDT® Press Control 4000 in conjunction with the
SCHMIDT® Servo Press modules makes the need for additional
controls obsolete. All configuration and operation parameters are
managed and documented via the control unit SCHMIDT® Press Control
4000.
Features:
- Control is based on an industry PC
- Operation of up to 6 Servo Press modules or NC axis via CAN
bus
- Multi-functional process control PLC for a customized process
and user interface. The scan rate is 5 ms and is independent of
the length of the program code. The PLC is in constant communication
with the process data acquisition and the CNC.
- Integration of more than 2000 I/O
- Integrated process monitoring
- Quality evaluation based predefined monitoring criteria and
thus a safe detection of “failed” parts.
- Optional statistical documentation with SCHMIDT® SPC
- User-friendly, intuitive menu guidance
- Operating modes:
- Set-up mode via hand wheel
- Cycle mode via function key
- Automatic mode (e. g. via light curtain [1-cycle, 2-cycle],
external keys or external signal) Top view
TFT display 10.4”
High-resolution process visualization
Integrated hand wheel (for set-up mode)
Can switch to any CNC axis with selectable resolution to simplify
set-up of an operation. The press ram can approach a desired target
based on distance or force increments via hand wheel.
Number pad
Integrated membrane keypad for the input of numerical values and
choice of functions.
Function keys/soft keys
Customizable membrane keys to simplify operation.
Control elements
Essential machine functions are clearly arranged as buttons on the
operating panel, e. g. Control ON/OFF (if components are delivered
without control button).
Emergency stop button
Separates the motor electrically from the drive, and a mechanical
brake is activated. This guarantees safe stopping of the ram.
Track ball
Substitutes an integrated mouse, robust element adapted to any work
environment.
| Technical data |
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| Industry PC with |
- integrated PLC
- integrated CNC with fully digital drive control (integrated
force, speed and position control circuit) for up to 6 axis
- process monitoring
- diagnosis and service functions
- Microsoft Windows NT™ operating system. |
| Drives |
- integrated hard disk
- 3.5” floppy drive |
| Screen |
integrated TFT display 10.4” |
| Field bus |
CAN with possibilities for connection:
- up to 6 SCHMIDT® Servo Press
modules or other CNC axis
- more than 2000 I/Os |
| Interfaces |
- Ethernet (10/100 Mbit)
- 2 x serial (COM1/COM2), 1 x parallel (LPT) |
| EMC |
acc. to requirements of EMC law(EN50081, EN50082)
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| Mains supply |
230 V~, 110 V~ |
| Current consumption |
< 2 A |
| Ambient temperature |
0-40 °C |
| Weight |
approx. 16 kg / 35 lbs. |
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